Deskripsi Produk
R series Helical Geared Motor Characteristics
1. Features:
1. High efficiency: 92%-97%;
2. Compact structure: Small offset output, two stage and three stage are in the same box.
3. High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
4. High interchangeability: highly modular, serial design, strong versatility and interchangeability.
2. Technical parameters
| Ratio | 3.41-289.74 |
| Input power | 0.12-160KW |
| Output torque | 61-23200N.m |
| Output speed | 5-415rpm |
| Mounting type | Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, CHINAMFG flange mounted, Flange-mounted with extended bearing hub |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Jenis | R17-R167 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147,157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Efisiensi | 92%-97% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Sedang mengemas
Delivery
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| Aplikasi: | Motor, Machinery, Agricultural Machinery |
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| Fungsi: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Kustomisasi: |
Tersedia
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Where can individuals find reliable resources for learning more about gear motors and their applications?
Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:
1. Manufacturer Websites:
Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.
2. Industry Associations and Organizations:
Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).
3. Technical Publications and Journals:
Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.
4. Online Forums and Communities:
Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.
5. Educational Institutions and Courses:
Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.
6. Trade Shows and Exhibitions:
Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.
When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.
Are there environmental benefits to using gear motors in certain applications?
Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:
1. Energy Efficiency:
Gear motors can improve energy efficiency in various ways:
- Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
- Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.
2. Reduced Resource Consumption:
The use of gear motors can lead to reduced resource consumption and environmental impact:
- Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
- Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.
3. Noise Reduction:
Gear motors can contribute to a quieter and more environmentally friendly working environment:
- Peredam Suara: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.
4. Precision and Control:
Gear motors offer enhanced precision and control, which can lead to environmental benefits:
- Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
- Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.
In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.
Bagaimana mekanisme roda gigi pada motor gir berkontribusi pada pengendalian torsi dan kecepatan?
Mekanisme roda gigi pada motor gir memainkan peran penting dalam mengendalikan torsi dan kecepatan. Dengan memanfaatkan rasio dan konfigurasi roda gigi yang berbeda, mekanisme roda gigi memungkinkan manipulasi parameter-parameter ini secara presisi. Berikut penjelasan rinci tentang bagaimana mekanisme roda gigi berkontribusi pada pengendalian torsi dan kecepatan pada motor gir:
Mekanisme roda gigi terdiri dari beberapa roda gigi dengan ukuran, konfigurasi gigi, dan susunan yang berbeda-beda. Setiap roda gigi dalam sistem terhubung dengan roda gigi lainnya, menciptakan sambungan mekanis. Ketika motor berputar, ia menggerakkan putaran roda gigi pertama, yang kemudian mentransfer gerakan ke roda gigi berikutnya, yang pada akhirnya menghasilkan putaran poros keluaran.
Kontrol Torsi:
Mekanisme roda gigi pada motor roda gigi memungkinkan pengendalian torsi melalui prinsip keuntungan mekanis. Sistem roda gigi menggunakan roda gigi dengan jumlah gigi yang berbeda, yang dikenal sebagai rasio roda gigi, untuk menyesuaikan keluaran torsi. Ketika roda gigi yang lebih kecil (pinion) terhubung dengan roda gigi yang lebih besar (gear), pinion berputar lebih cepat daripada gear tetapi memberikan gaya atau torsi yang lebih besar. Hal ini menghasilkan amplifikasi torsi, memungkinkan motor roda gigi untuk memberikan torsi yang lebih tinggi pada poros keluaran sambil mengurangi kecepatan putaran. Sebaliknya, jika roda gigi yang lebih besar terhubung dengan roda gigi yang lebih kecil, terjadi pengurangan torsi, yang menghasilkan kecepatan putaran yang lebih tinggi pada poros keluaran.
Dengan memilih rasio gigi yang tepat, mekanisme roda gigi secara efektif menyesuaikan keluaran torsi motor roda gigi agar sesuai dengan kebutuhan aplikasi. Kemampuan kontrol torsi ini sangat penting dalam aplikasi yang membutuhkan torsi tinggi untuk mengangkat beban berat atau mengatasi hambatan, serta aplikasi yang membutuhkan torsi lebih rendah tetapi kecepatan putaran lebih tinggi.
Kontrol Kecepatan:
Mekanisme roda gigi juga berkontribusi pada pengendalian kecepatan pada motor roda gigi. Rasio roda gigi menentukan hubungan antara kecepatan putaran poros masukan (yang digerakkan oleh motor) dan poros keluaran. Ketika motor roda gigi memiliki rasio roda gigi yang lebih tinggi (lebih banyak gigi pada roda gigi yang digerakkan dibandingkan dengan roda gigi penggerak), maka kecepatan keluaran akan berkurang sementara torsi akan meningkat. Sebaliknya, rasio roda gigi yang lebih rendah akan meningkatkan kecepatan keluaran sementara torsi akan berkurang.
Dengan memilih rasio roda gigi yang tepat, mekanisme roda gigi memungkinkan kontrol kecepatan yang presisi pada motor roda gigi. Hal ini sangat berguna dalam aplikasi yang membutuhkan rentang atau variasi kecepatan tertentu, seperti sistem konveyor, pergerakan robot, atau mesin yang perlu beroperasi pada kecepatan berbeda untuk tugas yang berbeda. Kemampuan kontrol kecepatan dari mekanisme roda gigi memungkinkan motor roda gigi untuk secara akurat menyesuaikan persyaratan kecepatan yang diinginkan dari aplikasi tersebut.
Singkatnya, mekanisme roda gigi pada motor roda gigi berkontribusi pada pengendalian torsi dan kecepatan dengan memanfaatkan rasio dan konfigurasi roda gigi yang berbeda. Mekanisme ini memungkinkan amplifikasi atau reduksi torsi, tergantung pada susunan roda gigi, sehingga motor roda gigi dapat menghasilkan torsi keluaran yang dibutuhkan. Selain itu, rasio roda gigi juga menentukan hubungan antara kecepatan putaran poros input dan output, sehingga memberikan pengendalian kecepatan yang presisi. Kemampuan pengendalian torsi dan kecepatan ini menjadikan motor roda gigi serbaguna dan cocok untuk berbagai aplikasi di berbagai industri.
editor by CX 2024-02-04