Deskripsi Produk
Deskripsi Produk
Boqiang Drive K Series Helical -Bevel Geared Motor
Fitur:
-High efficiency: 92%-97%;
-Compact structure: Small offset output, two stage and three stage are in the same box.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
Technical parameters
| Ratio | 3.41-289.74 |
| Input power | 0.12-160KW |
| Output torque | 61-23200N.m |
| Output speed | 5-415rpm |
| Mounting type | Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, CHINAMFG flange mounted, Flange-mounted with extended bearing hub |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Jenis | R17-R167 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147,157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Efisiensi | 92%-97% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
Parameter Produk
| Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | Ratio | Max. Torque(Nm) |
| R/RF18 | 20mm | – | 0.18~0.75 | 3.83~74.84 | 85 |
| R/RF28 | 25mm | 16mm | 0.18~3 | 3.37~135.09 | 130 |
| R/RF38 | 25mm | 16mm | 0.18~3 | 3.41~134.82 | 200 |
| R/RF48 | 30mm | 19mm | 0.18~5.5 | 3.83~176.88 | 300 |
| R/RF58 | 35mm | 19mm | 0.18~7.5 | 4.39~186.89 | 450 |
| R/RF68 | 35mm | 19mm | 0.18~7.5 | 4.29~199.81 | 600 |
| R/RF78 | 40mm | 24mm | 0.18~11 | 5.21~195.24 | 820 |
| R/RF88 | 50mm | 28mm | 0.55~22 | 5.36~246.54 | 1550 |
| R/RF98 | 60mm | 38mm | 0.55~30 | 4.49~289.6 | 3000 |
| R/RF108 | 70mm | 42mm | 2.2~45 | 5.06~245.5 | 4300 |
| R/RF138 | 90mm | 55mm | 5.5~55 | 5.51~223.34 | 8000 |
| R/RF148 | 110mm | 55mm | 11~90 | 5.00~163.46 | 13000 |
| R/RF168 | 120mm | 70mm | 11~160 | 8.77~196.41 | 18000 |
1 Stage
| Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | Ratio | Max. Torque(Nm) |
| RX/RXF38 | 20mm | 16mm | 0.18~1.1 | 1.6~3.76 | 20 |
| RX/RXF58 | 20mm | 19mm | 0.18~5.5 | 1.3~5.5 | 70 |
| RX/RXF68 | 25mm | 19mm | 0.18~7.5 | 1.4~6.07 | 135 |
| RX/RXF78 | 30mm | 24mm | 1.1~11 | 1.42~5.63 | 215 |
| RX/RXF88 | 40mm | 28mm | 3~22 | 1.39~6.44 | 400 |
| RX/RXF98 | 50mm | 38mm | 5.5~30 | 1.42~5.82 | 600 |
| RX/RXF108 | 60mm | 42mm | 7.5~45 | 1.44~6.65 | 830 |
| RX/RXF128 | 75mm | 55mm | 7.5~90 | 1.56~6.47 | 1110 |
| RX/RXF158 | 90mm | 70mm | 11~132 | 1.63~6.22 | 1680 |
R series gear units are available in the following designs:
1.R.. Y.. Foot shaft extension mounted helical gear reducer
2.RF.. Y.. Flange shaft extension mounted helical gear reducer
3.R.. R.. Y.. Base shaft extension mounted combined helical gear reducer
4.RF.. R.. Y.. Flange shaft extension mounted combined helical gear reducer
5.R.. AD.. Foot shaft extension installation, shaft input helical gear reducer
6.RF.. AD.. Flange axial extension type installation, shaft input helical gear reducer
7.R.. R.. AD.. Foot shaft extension mounted combined, shaft input helical gear reducer
8.RF.. R.. Y.. Flange shaft extension mounted combined, shaft input helical gear reducer
9.R or RF.. P or SF.. Coupling flange input type helical gear reducer (used when the motor user is equipped with or equipped with special motors)
Mounting poKition:
PoKition of the motor thermal box:
Input power rating and permissible torque:
Gear unit weight:
Photos of the factory area
ZHangZhoug Boqiang Transmission Co., Ltd. was established in 2002 and is a high-tech enterprise that integrates design, development, manufacturing, and operation, producing and selling reduction motors and power transmission equipment. The company is located in Oubei Town, HangZhoua County, at the forefront of national reform and opening up, known as the “Little Xihu (West Lake) Dis.” of HangZhou. Close to National Highway 104 and east to HangZhou International Airport and Xihu (West Lake) Dis. International Container Terminal; South to HangZhou Railway Station and Passenger Transport Center; There are also many national tourist attractions such as Yandang Mountain and Xihu (West Lake) Dis. River. With convenient transportation and unique geographical location, it is highly welcomed by domestic and foreign users.
Our company produces 12 series of helical gear reducers for various purposes, including shaft mounted helical gear reducers, helical bevel gear reducers, helical worm gear reducers, spiral bevel gear steering boxes, worm gear reducers, continuously variable transmissions, spiral elevators, and large gearboxes. The power coverage is 0.12-2000kw, with a reduction ratio of 1.25-30000. Various combinations, deformations, and specialized products can meet most industrial requirements. The R, K, F, and S series reducers adopt the modular design principle of unit structure, greatly reducing the types of components and inventory, and greatly shortening the delivery cycle. The components have strong universality and low maintenance costs.
Boqiang has a leading position in China in terms of technology level and product market share. The products are widely used in various fields such as metallurgy, light industry, packaging, medicine, petroleum, chemical industry, lifting and transportation, three-dimensional parking, printing and dyeing, elevators, wind power, etc. Boqiang Company has excellent performance. The transmission technology experts from the headquarters and numerous application engineers and after-sales service technicians from various regional offices provide you with rapid and comprehensive technical consultation and comprehensive services.
Looking back at the past and looking CHINAMFG to the future, Boqiang has always been on the way forward, constantly improving and surpassing itself with high-quality products and comprehensive services, and winning the favor of the market and customers. We are willing to work together with people of insight from all walks of life to create a more brilliant tomorrow.
Processing equipment
Testing equipment and quality control
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
Packaging And Transportation
Pertanyaan yang Sering Diajukan (FAQ)
Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc.
Q2: How can you guarantee the quality?
A: One year’s warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection.
Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings,it is nice.
Q4: If we don’t find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on.
Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q6: How about your product delivery time?
A: Normally for 20’container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.
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| Warranty: | a Year |
|---|---|
| Jenis: | Worm Helical Gear |
| Automation: | Automation |
| Sertifikasi: | CE, RoHS, ISO9001: 2000 |
| Input Power: | 0.12-200kw |
| Step: | Single-Step |
| Kustomisasi: |
Tersedia
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Where can individuals find reliable resources for learning more about gear motors and their applications?
Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:
1. Manufacturer Websites:
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2. Industry Associations and Organizations:
Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).
3. Technical Publications and Journals:
Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.
4. Online Forums and Communities:
Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.
5. Educational Institutions and Courses:
Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.
6. Trade Shows and Exhibitions:
Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.
When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.
Bisakah Anda menjelaskan peran celah (backlash) pada motor roda gigi dan bagaimana cara mengelolanya dalam desain?
Backlash memainkan peran penting dalam motor gir dan merupakan pertimbangan penting dalam desain dan pengoperasiannya. Backlash mengacu pada celah kecil atau pergerakan di antara gigi-gigi gir dalam sistem gir. Hal ini memengaruhi presisi, akurasi, dan responsivitas motor gir. Berikut penjelasan tentang peran backlash dalam motor gir dan bagaimana hal itu dikelola dalam desain:
1. Peran Reaksi Negatif:
Kelonggaran pada motor roda gigi dapat memiliki efek positif dan negatif:
- Kompensasi untuk Ketidaksejajaran: Backlash dapat membantu mengkompensasi ketidaksejajaran kecil antara roda gigi, poros, atau beban. Ini memungkinkan sedikit pergerakan sebelum mengaitkan rangkaian gigi berikutnya, mengurangi risiko kerusakan akibat ketidaksejajaran. Hal ini dapat sangat bermanfaat dalam aplikasi di mana penyelarasan yang tepat sulit dilakukan atau rentan terhadap variasi.
- Dampak Negatif pada Akurasi dan Responsivitas: Kelonggaran (backlash) dapat menimbulkan penundaan atau "zona mati" dalam transmisi gerakan. Saat mengubah arah putaran atau membalikkan beban, gigi roda gigi harus terlebih dahulu mengatasi celah atau kelonggaran sebelum terhubung ke arah yang berlawanan. Penundaan ini dapat mengurangi akurasi, responsivitas, dan pengulangan keseluruhan motor roda gigi, terutama dalam aplikasi yang membutuhkan pemosisian yang tepat atau perubahan arah atau kecepatan yang cepat.
2. Mengelola Reaksi Negatif dalam Desain:
Para perancang menggunakan berbagai teknik untuk mengelola dan meminimalkan celah (backlash) pada motor roda gigi:
- Toleransi Manufaktur yang Ketat: Teknik manufaktur yang tepat dan toleransi yang ketat dapat membantu meminimalkan celah (backlash). Pemesinan presisi dan kontrol kualitas selama produksi roda gigi dan komponen roda gigi memastikan toleransi yang lebih ketat, mengurangi jumlah celah di antara gigi roda gigi.
- Pramuat atau Pra-tegangan: Menerapkan gaya pramuat atau prategangan pada sistem roda gigi dapat membantu mengurangi celah. Teknik ini melibatkan pengenalan gaya atau tegangan awal yang menghilangkan celah antara gigi roda gigi. Ini memastikan kontak dan keterlibatan gigi roda gigi secara langsung, meminimalkan zona mati dan meningkatkan responsivitas serta akurasi keseluruhan motor roda gigi.
- Gigi Anti-Backlash: Roda gigi anti-backlash dirancang khusus untuk meminimalkan atau menghilangkan backlash. Roda gigi ini biasanya memiliki modifikasi pada profil gigi, seperti bentuk gigi yang dimodifikasi atau susunan gigi khusus, untuk mengurangi celah. Roda gigi anti-backlash dapat digunakan dalam desain motor roda gigi untuk meningkatkan presisi dan meminimalkan efek backlash.
- Kompensasi atas Reaksi Negatif: Dalam beberapa kasus, teknik kompensasi celah (backlash) dapat digunakan. Teknik ini melibatkan pemantauan posisi atau pergerakan beban dan penerapan algoritma kontrol untuk mengkompensasi celah tersebut. Dengan memperhitungkan jarak bebas dan menyesuaikan sinyal kontrol sesuai kebutuhan, efek celah dapat dikurangi, sehingga meningkatkan akurasi dan responsivitas.
3. Pertimbangan Khusus Aplikasi:
Pengelolaan celah (backlash) pada motor roda gigi harus disesuaikan dengan persyaratan aplikasi spesifik:
- Akurasi Pemosisian: Aplikasi yang membutuhkan pemosisian presisi, seperti robotika atau mesin CNC, mungkin memerlukan kontrol backlash yang lebih ketat untuk memastikan pergerakan yang akurat dan berulang.
- Respons Dinamis: Aplikasi yang melibatkan perubahan arah atau kecepatan yang cepat, seperti otomatisasi kecepatan tinggi atau sistem kontrol servo, mungkin memerlukan pengurangan backlash untuk mempertahankan responsivitas dan meminimalkan overshoot atau lag.
- Karakteristik Beban: Sifat beban dan dampaknya pada sistem roda gigi harus dipertimbangkan. Beban berat atau aplikasi dengan gaya inersia yang signifikan mungkin memerlukan teknik manajemen celah tambahan untuk menjaga stabilitas dan akurasi.
Singkatnya, celah (backlash) pada motor roda gigi dapat memengaruhi presisi, akurasi, dan responsivitas. Meskipun dapat mengkompensasi ketidaksejajaran, celah dapat menimbulkan penundaan dan mengurangi kinerja keseluruhan motor roda gigi. Para perancang mengelola celah melalui toleransi manufaktur yang ketat, teknik pramuat, roda gigi anti-celah, dan metode kompensasi celah. Pengelolaan celah bergantung pada persyaratan aplikasi spesifik, dengan mempertimbangkan faktor-faktor seperti akurasi pemosisian, respons dinamis, dan karakteristik beban.
Apa itu motor gir, dan bagaimana cara kerjanya yang menggabungkan fungsi gir dan motor?
Motor gir adalah jenis motor yang menggabungkan gir ke dalam desainnya untuk menggabungkan fungsi gir dan motor. Motor ini terdiri dari motor, yang menyediakan daya mekanik, dan seperangkat gir, yang mentransmisikan dan memodifikasi daya ini untuk mencapai karakteristik keluaran tertentu. Berikut penjelasan rinci tentang apa itu motor gir dan bagaimana motor ini menggabungkan fungsi gir dan motor:
Motor gir biasanya terdiri dari dua komponen utama: motor dan sistem gir. Motor bertanggung jawab untuk mengubah energi listrik menjadi energi mekanik, menghasilkan gerakan rotasi. Sistem gir, di sisi lain, terdiri dari beberapa gir dengan ukuran dan konfigurasi gigi yang berbeda. Gir-gir ini saling terkait dalam susunan tertentu untuk mentransmisikan dan memodifikasi torsi dan kecepatan keluaran motor.
Roda gigi pada motor penggerak memiliki beberapa fungsi:
1. Penguatan Torsi:
Salah satu fungsi utama sistem roda gigi pada motor roda gigi adalah untuk memperkuat torsi keluaran motor. Dengan menggunakan roda gigi dengan ukuran berbeda, torsi masukan dapat secara efektif dikalikan atau dikurangi. Hal ini memungkinkan motor roda gigi untuk memberikan torsi yang lebih tinggi pada kecepatan rendah atau torsi yang lebih rendah pada kecepatan tinggi, tergantung pada susunan roda giginya. Penguatan torsi ini bermanfaat dalam aplikasi yang membutuhkan torsi tinggi, seperti pada mesin berat atau kendaraan.
2. Pengurangan atau Peningkatan Kecepatan:
Sistem roda gigi pada motor roda gigi juga dapat digunakan untuk mengurangi atau meningkatkan kecepatan putaran keluaran motor. Dengan menggunakan roda gigi dengan jumlah gigi yang berbeda, rasio roda gigi dapat disesuaikan untuk mencapai kecepatan keluaran yang diinginkan. Misalnya, motor roda gigi dengan rasio roda gigi yang lebih tinggi akan menghasilkan kecepatan yang lebih rendah tetapi torsi yang lebih tinggi, sedangkan motor roda gigi dengan rasio roda gigi yang lebih rendah akan menghasilkan kecepatan yang lebih tinggi tetapi torsi yang lebih rendah. Kemampuan kontrol kecepatan ini memungkinkan pencocokan yang tepat antara keluaran motor dengan kebutuhan aplikasi tertentu.
3. Kontrol Arah:
Roda gigi pada motor gir dapat digunakan untuk mengontrol arah putaran poros keluaran motor. Dengan menggunakan berbagai kombinasi roda gigi, seperti roda gigi lurus, roda gigi miring, atau roda gigi cacing, arah putaran dapat diubah. Kontrol arah ini sangat penting dalam aplikasi yang membutuhkan gerakan dua arah, seperti pada sistem konveyor atau lengan robot.
4. Distribusi Beban:
Sistem roda gigi pada motor roda gigi membantu mendistribusikan beban secara merata ke beberapa roda gigi, yang mengurangi tekanan pada masing-masing roda gigi dan meningkatkan daya tahan serta umur pakai motor secara keseluruhan. Dengan membagi beban di antara beberapa roda gigi, motor roda gigi dapat menangani aplikasi torsi yang lebih tinggi tanpa memberikan tekanan berlebihan pada roda gigi tertentu. Kemampuan distribusi beban ini sangat penting dalam aplikasi tugas berat yang membutuhkan pengoperasian terus menerus dalam kondisi yang menuntut.
Dengan menggabungkan fungsi roda gigi dan motor, motor roda gigi menawarkan beberapa keunggulan. Motor ini memberikan penguatan torsi, kontrol kecepatan, kontrol arah, dan kemampuan distribusi beban, sehingga cocok untuk berbagai aplikasi yang membutuhkan daya mekanik yang presisi dan terkontrol. Motor roda gigi umumnya digunakan di industri seperti robotika, otomotif, manufaktur, dan otomatisasi, di mana transmisi daya yang andal dan efisien sangat penting.
editor by CX 2024-04-22