Tag Archives: worm reduction

China best Nmrv Series Nmrv63 Worm Gear Motor Speed Reducer Three Phase Electric Motors with Reduction Gearbox with Good quality

Product Description

Product Description

Model No.: NMRV/NRV571, 030, 040, 050, 063, 075, 090, 110, 130
Reduction gear, worm gear, gear reducer
Reduction gear

Features:
1) High quality aluminum alloy die cast gearbox
2) High accuracy worm gear and worm shaft
3) Less noise and lower temperature increase
4) Easy mounting and linking, high efficiency
5) Power: 0.06 – 15kW
6) Output torque: 2.7 – 1, 760Nm
7) Transmission rate: 5 – 100
Inner packing: Carton Outer packing: Wooden case
Reduction gear, worm gear, gear reducer

  model   PAM IEC   N   M P   7.5D   10D   15D   20D   25D   30D   40D   50D 60D    80D
  NMRV030   63B5   95   115   140   11   11   11   11   11   11   11   /   /   /
  NMRV030   63B14   60   75   90   11   11   11   11   11   11   11   /   /   /
  NMRV030   56B5   80   100   120   9   9   9   9   9   9   9   9   9   9
  NMRV030   56B14   50   65   80   9   9   9   9   9   9   9   9   9   9
  NMRV040   71B5   110   130   160   14   14   14   14   14   14   14   /   /   /
  NMRV040 71B14    70   85   105   14   14   14   14   14   14   14   /   /   /
  NMRV040   63B5   95   115   140   11   11   11   11   11   11   11   11 11    11
  NMRV040   63B14   60   75   90   11   11   11   11   11   11   11 11    11   11
  NRMV050   90B5   130   165   200   19   19   19   19   19   /   /   /   /   /
  NRMV050   80B14   80   100   120   19   19   19   19   19   /   /   /   /   /
  NRMV050   71B5   110   130   160   14   14   14   14 14    14     14   14   14   14
  NRMV050   71B14   70   85   105   14   14   14   14   14   14   14   14   14   14
  NMRV063   90B5   130   165   200   24   24   24   24   24   24   /   /   /   /
    NMRV063   90B14   95   115   140   24   24   24   24   24   24   /   /   /   /
    NMRV063   80B5   130   165   200   19   19   19   19   19   19   19   19   /   /
    NMRV063   80B14   80   100   120   19   19   19   19   19   19   19   19   /   /
  NRMV075   100/112B5   180   215   250   28   28   28   /   /   /   /   /   /   /
  NRMV075   100/112B14   110   130   160   28   28   28   /   /   /   /   /   /   /
  NRMV075   90B5   130   165   200   24   24   24   24   24   24   24   /   /   /
  NRMV075   90B14   95   115   140   24   24   24   24   24   24   24   /   /   /
  NMRV090   100/112B5   180   215   250   /   /   /   /   24   24   24   24   24   24
    NMRV090   100/112B14   110   130   160   /   /   /   /   24   24   24   24   24   24
    NMRV090   90B5   130   165   200   /   /   /   /   /   /   /   19   19   19
    NMRV090   90B14   95   115   140   /   /   /   /   /   /   /   19   19   19

Ms series aluminum housing three-phase asynchronous motors, with latest design in entirety, are made of selected quality materials and conform to the IEC standard.

MS series motor have good performance, safety and reliable operation, nice appearance, and can be maintained very conveniently, while with low noises, little vibration and at the same time light weight and simple construction. These series motors can be used for general drive.
OPERATING CONDITIONS
Ambient temperature: -15° C<0<40° C
Altitude: Not exceed 1000m.
Rated voltage: 380V, 220V~760V is available.
Rated frequency: 50Hz/60Hz
Duty/Rating: S1(Continuous)
Insulation class: F
Protection class: IP54
Cooling method: IC0141

Model Rated power Current Power factor Efficiency speed Locked Rotor
 torque
Locked Rot or Current Breakdown Torque
Type (KW) (A) (cosΦ) (η%) (r/min) Tst
TN
Ist
TN
Tmax
TN
synchronous speed 3000r/min(380V 50HZ)
MS561-2 0.09 0.29 0.77 62 2750 2.2 5.2 2.1
MS562-2 0.12 0.37 0.78 64 2750 2.2 5.2 2.1
MS631-2 0.18 0.53 0.8 65 2780 2.3 5.5 2.3
MS632-2 0.25 0.69 0.81 68 2780 2.3 5.5 2.3
MS711-2 0.37 1.01 0.81 69 2800 2.2 6.1 2.3
MS712-2 0.55 1.38 0.82 74 2800 2.3 6.1 2.3
MS801-2 0.75 1.77 0.83 75 2825 2.3 6.1 2.2
MS802-2 1.1 2.46 0.84 76.2 2825 2.3 6.9 2.2
MS90S-2 1.5 3.46 0.84 78.5 2840 2.3 7.0  2.2
MS90L-2 2.2 4.85 0.85 81 2840 2.3 7.0  2.2
MS100L-2 3 6.34 0.87 82.6 2880 2.3 7.5 2.2
MS112M-2 4 8.20  0.88 84.2 2890 2.3 7.5 2.2
MS132S1-2 5.5 11.1 0.88 85.7 2900 2.3 7.5 2.2
MS132S2-2 7.5 14.9 0.88 87 2900 2.3 7.5 2.2
MS160M1-2 11 21.2 0.89 88.4 2947 2.3 7.5 2.2
MS160M2-2 15 28.6 0.89 89.4 2947 2.3 7.5 2.2
MS160L-2 18.5 34.7 0.90  90 2947 2.3 7.5 2.2
synchronous speed 1500 r/min(380V 50HZ)
MS561-4 0.06 0.23 0.70  56 1300 2.1 4.0  2.0 
MS562-4 0.09 0.33 0.72 58 1300 2.1 4.0  2.0 
MS631-4 0.12 0.44 0.72 57 1330 2.2 4.4 2.1
MS632-4 0.18 0.62 0.73 60 1330 2.2 4.4 2.1
MS711-4 0.25 0.79 0.74 65 1360 2.2 5.2 2.1
MS712-4 0.37 1.12 0.75 67 1360 2.2 5.2 2.1
MS801-4 0.55 1.52 0.75 71 1380 2.3 5.2 2.4
MS802-4 0.75 1.95 0.76 73 1380 2.3 6.0  2.3
MS90S-4 1.1 2.85 0.77 76.2 1390 2.3 6.0  2.3
MS90L-4 1.5 3.72 0.78 78.2 1390 2.3 6.0  2.3
MS100L1-4 2.2 5.09 0.81 81 1410 2.3 7.0  2.3
MS100L2-4 3 6.78 0.82 82.6 1410 2.3 7.0  2.3
MS112M-4 4 8.8 0.82 84.6 1435 2.3 7.0  2.3
MS132S1-4 5.5 11.7 0.83 85.7 1445 2.3 7.0  2.3
MS132S2-4 7.5 15.6 0.84 87 1445 2.3 7.0  2.3
MS160M-4 11 22.5 0.84 88.4 1460 2.2 7.0  2.3
MS160L-4 15 30.0  0.85 89.4 1460 2.2 7.5 2.3
                 
Model Rated power Current Power factor Efficiency speed Locked Rotor
 torque
Locked Rot or Current Breakdown Torque
Type (KW) (A) (cosΦ) (η%) (r/min) Tst
TN
Ist
TN
Tmax
TN
synchronous speed 1000 r/min(380V 50HZ)
MS711-6 0.18 0.74 0.66 56 900 2.0  4.0  1.9
MS712-6 0.25 0.95 0.68 59 900 2.0  4.0  1.9
MS801-6 0.37 1.23 0.70  62 900 2.0  4.7 1.8
MS802-6 0.55 1.70  0.72 65 900 2.1 4.7 1.8
MS90S-6 0.75 2.29 0.72 69 900 2.1 5.3 2.0 
MS90L-6 1.1 3.18 0.73 72 910 2.1 5.5 2.0 
MS100L-6 1.5 4.0  0.76 76 910 2.1 5.5 2.0 
MS112M-6 2.2 5.6 0.76 79 940 2.1 6.5 2.0 
MS132S-6 3 7.40  0.76 81 940 2.1 6.5 2.1
MS132M1-6 4 9.5 0.76 82 960 2.1 6.5 2.1
MS132M2-6 5.5 12.6 0.77 84 960 2.1 6.5 2.1
MS160M-6 7.5 17.2 0.77 86 960 2.0  6.5 2.1
MS160L-6 11 24.5 0.78 87.5 960 2.0  6.5 2.1
synchronous speed 750 r/min(380V 50HZ)
MS801-8 0.18 0.83 0.61 51 630 1.9 3.3 1.8
MS802-8 0.25 1.10  0.61 54 640 1.9 3.3 1.8
MS90S-8 0.37 1.49 0.61 62 660 1.9 4.0  1.8
MS90L-8 0.55 2.17 0.61 63 660 2.0  4.0  1.8
MS100L1-8 0.75 2.43 0.67 70 690 2.0  4.0  1.8
MS100L2-8 1.1 3.36 0.69 72 690 2.0  5.0  1.8
MS112M-8 1.5 4.40  0.70  74 680 2.0  5.0  1.8
MS132S-8 2.2 6.00  0.71 79 710 2.0  6.5 1.8
MS132M-8 3 7.80  0.73 80 710 2.0  6.5 1.8
MS160M1-8 4 10.3 0.73 81 720 2.0  6.6  2.0 
MS160M2-8 5.5 13.6 0.74 83 720 2.0  6.6  2.0 
MS160L-8 7.5 17.8 0.75 85.5 720 2.0  6.6 2.0 

Detailed Photos

Our Advantages

We have more than 30years on all kinds of ac motors and gearmotor ,worm reducers producing ,nice price 
What we do:
1.Stamping of lamination
2.Rotor die-casting
3.Winding and inserting – both manual and semi-automatically
4.Vacuum varnishing
5.Machining shaft, housing, end shields, etc…
6.Rotor balancing
7.Painting – both wet paint and powder coating
8.assembly
9.Packing
10.Inspecting spare parts every processing
11.100% test after each process and final test before packing.,

FAQ

Q: Do you offer OEM service?
A: Yes
Q: What is your payment term?
A: 30% T/T in advance, 70% balance when receiving B/L copy. Or irrevocable L/C.
Q: What is your lead time?
A: About 30 days after receiving deposit or original L/C.
Q: What certifiicates do you have?
A: We have CE, ISO. And we can apply for specific certificate for different country such as SONCAP for Nigeria, COI for Iran, SASO for Saudi Arabia, etc.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial, Household Appliances, Power Tools
Operating Speed: Constant Speed
Number of Stator: Three-Phase
Species: Y, Y2 Series Three-Phase
Rotor Structure: Squirrel-Cage
Casing Protection: Protection Type
Samples:
US$ 87.96/Piece
1 Piece(Min.Order)

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Customization:
Available

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gear motor

Can gear motors be used in robotics, and if so, what are some notable applications?

Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:

1. Robotic Arm Manipulation:

Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.

2. Mobile Robots:

Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.

3. Robotic Grippers and End Effectors:

Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.

4. Autonomous Drones and UAVs:

Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.

5. Humanoid Robots:

Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.

6. Robotic Exoskeletons:

Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.

These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:

1. Gear Reduction:

One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.

2. High Resolution Encoders:

Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.

3. Closed-Loop Control:

Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.

4. Stepper Motors:

Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.

5. Servo Motors:

Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.

6. Motion Control Algorithms:

Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.

By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.

gear motor

In which industries are gear motors commonly used, and what are their primary applications?

Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:

1. Robotics and Automation:

Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.

2. Automotive Industry:

The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.

3. Manufacturing and Machinery:

Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.

4. HVAC and Building Systems:

In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.

5. Marine and Offshore Industry:

Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.

6. Renewable Energy Systems:

The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.

7. Medical and Healthcare:

Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.

These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.

China best Nmrv Series Nmrv63 Worm Gear Motor Speed Reducer Three Phase Electric Motors with Reduction Gearbox   with Good quality China best Nmrv Series Nmrv63 Worm Gear Motor Speed Reducer Three Phase Electric Motors with Reduction Gearbox   with Good quality
editor by CX 2024-05-14

China Custom Serial Helical Worm Right Angle Worm Reduction Gearbox Motor Worm Geared Speed Reducer Electric Motor 11kw supplier

Product Description

Product Description

BOQIANG Drive S Series Helical-Worm Geared Motor
Features:
-High efficiency: 75%-80%;
-High technology: the helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
 

Helical gear and worm gear combination, compact structure, large reduction ratio.
Installation mode: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange inpu

Mounting position

Position of the motor thermal box

S series worm helical gearbox reducer

Product name 

S-series gearbox hollow shaft S77 oil sealed gearbox reducer

Warranty

1 years

Applicable Industries

Manufacturing Plant

Weight (KG)

50KG

Customized support

OEM

Gearing Arrangement

worm and helical gear

Output Torque

1.8-2430N.M

Input Speed

1440, 2800,960,750

Output Speed

0.5 to 200

Place of Origin

China

Product name

S-series gearbox hollow shaft S77 oil sealed gearbox reducer

Application

Hardened Tooth Surface

Installation

Horizontal Type

Layout

Coaxial

Gear Shape

Helical

Production Capacity

5000PCS /Month

Type

Gear Reduction Motor

Color

Blue,Sliver or Customized

Packing

Wooden Box

 

Photos of the factory area

 the factory area

ZHangZhoug Boqiang Transmission Co., Ltd. was established in 2002 and is a high-tech enterprise that integrates design, development, manufacturing, and operation, producing and selling reduction motors and power transmission equipment. The company is located in Oubei Town, HangZhoua County, at the forefront of national reform and opening up, known as the “Little Xihu (West Lake) Dis.” of HangZhou. Close to National Highway 104 and east to HangZhou International Airport and Xihu (West Lake) Dis. International Container Terminal; South to HangZhou Railway Station and Passenger Transport Center; There are also many national tourist attractions such as Yandang Mountain and Xihu (West Lake) Dis. River. With convenient transportation and unique geographical location, it is highly welcomed by domestic and foreign users.
Our company produces 12 series of helical gear reducers for various purposes, including shaft mounted helical gear reducers, helical bevel gear reducers, helical worm gear reducers, spiral bevel gear steering boxes, worm gear reducers, continuously variable transmissions, spiral elevators, and large gearboxes. The power coverage is 0.12-2000kw, with a reduction ratio of 1.25-30000. Various combinations, deformations, and specialized products can meet most industrial requirements. The R, K, F, and S series reducers adopt the modular design principle of unit structure, greatly reducing the types of components and inventory, and greatly shortening the delivery cycle. The components have strong universality and low maintenance costs.

Boqiang has a leading position in China in terms of technology level and product market share. The products are widely used in various fields such as metallurgy, light industry, packaging, medicine, petroleum, chemical industry, lifting and transportation, three-dimensional parking, printing and dyeing, elevators, wind power, etc. Boqiang Company has excellent performance. The transmission technology experts from the headquarters and numerous application engineers and after-sales service technicians from various regional offices provide you with rapid and comprehensive technical consultation and comprehensive services.

Looking back at the past and looking CHINAMFG to the future, Boqiang has always been on the way forward, constantly improving and surpassing itself with high-quality products and comprehensive services, and winning the favor of the market and customers. We are willing to work together with people of insight from all walks of life to create a more brilliant tomorrow.

 

QUALITY CONTROL
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

Supporting equipment

Packaging And Transportation

FAQ
Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc. 

Q2: How can you guarantee the quality?
A: One year’s warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection. 

Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings,it is nice. 

Q4: If we don’t find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on. 

Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q6: How about your product delivery time?
A: Normally for 20’container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.

 

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Gearbox
Function: Clutch, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear motor

What types of feedback mechanisms are commonly integrated into gear motors for control?

Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:

1. Encoder Feedback:

An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:

  • Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
  • Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.

2. Hall Effect Sensors:

Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.

3. Current Sensors:

Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.

4. Temperature Sensors:

Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.

5. Hall Effect Limit Switches:

Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.

6. Resolver Feedback:

A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.

These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.

gear motor

What is the significance of gear reduction in gear motors, and how does it affect efficiency?

Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:

Significance of Gear Reduction:

1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.

2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.

3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.

Effect on Efficiency:

While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:

1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.

2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.

It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.

In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Custom Serial Helical Worm Right Angle Worm Reduction Gearbox Motor Worm Geared Speed Reducer Electric Motor 11kw   supplier China Custom Serial Helical Worm Right Angle Worm Reduction Gearbox Motor Worm Geared Speed Reducer Electric Motor 11kw   supplier
editor by CX 2024-02-07

China wholesaler R F K S Helical Gear Motor Parallel Shaft AC Electric Transmission Reducer Worm Bevel Helical Transmission Reduction Motor vacuum pump diy

Product Description

 

Dr Drawing

High Torque R F K S Series Large Industrial Gear Reducer Industrial Equipment Heavy High Speed Reducer

1. Low noise

2. High performance

3. German technology Base support

4. Manufacturing

5. High standard modular design

6. Assembly arrangements

7. High strength, compact dimension

8. Large radial charging capability

9. low temperature/low energy consumption

10.High transmission efficiency, superior performance:
(1)The cast box is made of high-strength grey cast iron HT250 and ball ground cast iron, and the small and medium box is made of integral structure, with good rigidity, excellent anti-vibration performance, improved wave strength and extended service life
(2)The gear material is processed by 20CrMnTi + carbonization process. The hardness of the tooth surface reaches 58~62HRC

(3)The shaft is made of alloy steel, adopts a 40Cr + high frequency quenching and tempering treatment, and the oil seal position adopts radial grinding to improve wear resistance and reduce the risk of oil leakage

(4)Bearings, oil seals and other standard parts,which are used at home and abroad famous brand products

(5)100% strict ex-factory inspection

Type

R/RX/RF/RXF Series

F/FA/FF/FAF Series

K/KA/KF/KAF Series

S/SA/SF/SAF Series

Gearbox size

37 ~ 167

37 ~ 157 

37 ~ 187

37 ~ 97

Motor power range(KW)

0.12 ~ 160

0.12 ~ 200

0.12 ~ 200

0.12 ~ 22

Ratio range

3.41 ~ 20000

3.41 ~ 14000

3.41 ~ 18000

3.41 ~ 25000

Output speed(RPM)

0.18 ~ 470

0.09 ~ 470

0.09 ~ 470

0.05 ~ 470

Output torque(N.m)

61 ~ 13000

61 ~ 12000

61 ~ 8000

90 ~ 11000

rawn

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Application: Industrial
Speed: Low Speed
Number of Stator: Three-Phase
Function: Driving, Control
Casing Protection: Protection Type
Number of Poles: 4
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:

Efficiency = (Pout / Pin) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

Pout = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

Pin = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

  • Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
  • Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
  • Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
  • Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
  • Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
  • Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:

1. Gear Reduction:

One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.

2. High Resolution Encoders:

Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.

3. Closed-Loop Control:

Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.

4. Stepper Motors:

Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.

5. Servo Motors:

Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.

6. Motion Control Algorithms:

Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.

By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.

gear motor

Can you explain the advantages of using gear motors in various mechanical systems?

Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:

1. Torque Amplification:

One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.

2. Speed Control:

Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.

3. Directional Control:

Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.

4. Efficiency and Power Transmission:

Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.

5. Compact and Space-Saving Design:

Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.

6. Durability and Reliability:

Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.

By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.

China wholesaler R F K S Helical Gear Motor Parallel Shaft AC Electric Transmission Reducer Worm Bevel Helical Transmission Reduction Motor   vacuum pump diyChina wholesaler R F K S Helical Gear Motor Parallel Shaft AC Electric Transmission Reducer Worm Bevel Helical Transmission Reduction Motor   vacuum pump diy
editor by CX 2024-01-23